Metal replacement

Advantages and Possibilities with Ensinger


In many branches of industry, metal is regarded as the classic material. However, there is a widespread trend towards replacing metal with high-performance plastics. This practice, also known as metal substitution, opens up a wide range of benefits and opportunities for companies to exploit in the development and manufacture of components.

As a leading expert in high-performance plastics, Ensinger provides comprehensive support in material selection, plastic-compatible component design, optimum tolerance determination, and simulation. This expertise is crucial for the success of metal substitution, as the correct design and selection of materials and processes, taking into account the plastic-specific properties, influences the performance and functionality of the components.
One innovative approach in the field of metal replacement is hybrid components or overmoulding, which combines metals or composite materials with thermoplastics. This allows manufacturers to combine various properties, such as weight reduction, thermal or electrical insulation, which represents a clear advantage over pure metal components. 

The selection of application-specific materials or the development of new materials plays a pivotal role in metal replacement projects. Material optimization can enhance product properties, such as chemical resistance, tribology  (wear, lubrication), noise and vibration reduction, or corrosion resistance.
Another crucial consideration is the sustainability of metal substitution. Plastics are often lighter and easier to recycle than metals, which reduces the ecological footprint of the products. Additionally, metal substitution offers economic advantages, as assembly activities or costly reworking that may be required for metal parts are no longer necessary. This leads to cost savings and more efficient production.

Metal replacement is an effective strategy for companies seeking to enhance their products and meet the growing demand for lightweight construction, functionality, and sustainability. With the right support and expertise, companies can fully leverage the benefits of plastics and develop innovative solutions to address future industry challenges.

For more information contact us and our experts will support you in optimizing your products.